Topology optimised part with 35% reduced weight compared to a traditional design.
Tooling insert with conformal cooling used in Injection Moulding for faster cycle time.
Parts with minute design changes printed in a single build to validate the design.
Topology optimised part with 35% reduced weight compared to a traditional design.
Tooling insert with conformal cooling used in Injection Moulding for faster cycle time.
Parts with minute design changes printed in a single build to validate the design.
Multiple parts printed in one shot for faster lead times and tool less production.
A manifold designed for lesser fluid resistance which increases the working efficiency.
A highly complex design of Fuel Injector and Swirler redesigned and built as a single piece.
Multiple parts printed in one shot for faster lead times and tool less production.
A manifold designed for lesser fluid resistance which increases the working efficiency.
A highly complex design of Fuel Injector and Swirler redesigned and built as a single piece.
Wide range of applications in food industry, surgical tools, watches and jewellery.
Wide range of applications in prototype parts, automotive and aircraft interiors.
Wide range of applications in aircraft, space and turbine components.
Wide range of applications in tooling and series production parts.
Wide range of applications in biomedical, aerospace and motor sport industries.
Wide range of applications in food industry, surgical tools, watches and jewellery.
Wide range of applications in prototype parts, automotive and aircraft interiors.
Wide range of applications in aircraft, space and turbine components.
Wide range of applications in tooling and series production parts.
Wide range of applications in biomedical, aerospace and motor sport industries.
Parts ranging from cabin interiors to complex engine components are now manufactured using Metal 3D Printing. By providing lightweight structures with improved functional performance, AM contributes to the technical improvement of the aerospace industry by reducing material costs, fuel costs and CO2 emissions.
The strength of a nation is often measured by its defence capability. By using DfaM with Metal 3D Printing, innovative products can be manufactured. By adopting topology optimisation during design stage and then manufacturing through metal 3d printing, the weight of devices carried by soldiers on their back can be reduced.
Parts ranging from cabin interiors to complex engine components are now manufactured using Metal 3D Printing. By providing lightweight structures with improved functional performance, AM contributes to the technical improvement of the aerospace industry by reducing material costs, fuel costs and CO2 emissions.
The strength of a nation is often measured by its defence capability. By using DfaM with Metal 3D Printing, innovative products can be manufactured. By adopting topology optimisation during design stage and then manufacturing through metal 3d printing, the weight of devices carried by soldiers on their back can be reduced.
The heavier the weight of launch vehicle, more fuel is required and therefore, more cost. With the help of metal 3D printing, weight of the launch vehicle can be decreased drastically. High performance alloys like Inconel which are difficult to machine and find application in rocket engines, are processed much easily through 3d printing.
Although the Auto industry needs parts in high quantities, AM has applications for Automotive. When developing a new product, all the design variants can be printed and the best among them can be chosen. With the entry of electric vehicles, ergonomic and lightweight parts can be manufactured which increases the efficiency of the vehicle.
The heavier the weight of launch vehicle, more fuel is required and therefore, more cost. With the help of metal 3D printing, weight of the launch vehicle can be decreased drastically. High performance alloys like Inconel which are difficult to machine and find application in rocket engines, are processed much easily through 3d printing.
Although the Auto industry needs parts in high quantities, AM has applications for Automotive. When developing a new product, all the design variants can be printed and the best among them can be chosen. With the entry of electric vehicles, ergonomic and lightweight parts can be manufactured which increases the efficiency of the vehicle.
Unlike straight cooling channels achieved by drilling, AM produces optimized cooling channels that closely conform to the surface of the mold cavity. This enables for faster heat transfer between the injected material and cooling fluid, resulting in rapid uniform cooling of the injected part, thereby reducing the cycle time and producing better quality parts.
Most of the engineering components can be made feasible for Metal 3D printing. Custom jigs and fixtures can be additively manufactured in a very short lead time. General engineering applications includes prototype parts, small batch production parts as well as custom made parts used to improve an existing process.
Unlike straight cooling channels achieved by drilling, AM produces optimized cooling channels that closely conform to the surface of the mold cavity. This enables for faster heat transfer between the injected material and cooling fluid, resulting in rapid uniform cooling of the injected part, thereby reducing the cycle time and producing better quality parts.
Most of the engineering components can be made feasible for Metal 3D printing. Custom jigs and fixtures can be additively manufactured in a very short lead time. General engineering applications includes prototype parts, small batch production parts as well as custom made parts used to improve an existing process.
Surgical tools made in stainless steel are now manufactured using 3d printing. A proto sample is made through metal AM and then tested for its performance. In trauma cases where implants are needed due to bone damage, metal printing produces custom implant specific to each patient which reduces the possibility of a re-surgery.
With the way we are evolving, everything will be customised for everybody. Additive manufacturing for artistic items unveils huge potential due to freedom for complex design and customization it can offer. Comprising from customised watches, jewellery to ancient art, the art and fashion world can use 3d printing for their every need.
Surgical tools made in stainless steel are now manufactured using 3d printing. A proto sample is made through metal AM and then tested for its performance. In trauma cases where implants are needed due to bone damage, metal printing produces custom implant specific to each patient which reduces the possibility of a re-surgery.
With the way we are evolving, everything will be customised for everybody. Additive manufacturing for artistic items unveils huge potential due to freedom for complex design and customization it can offer. Comprising from customised watches, jewellery to ancient art, the art and fashion world can use 3d printing for their every need.
Out of the plethora of metal alloys available in bar stock form, only around 8 to 10 metal grades are currently available for DMLS. Based on your specification, we can get powders of a certain alloy made through Gas Atomisation. This powder then undergoes extensive research at our facility.
Based on your application and requirement, we optimize the process parameters for desired part properties. Requirements could be a better surface finish, higher productivity or a mixture of both. Our R&D activity includes experimenting these parameters and testing it for the desired output.
Out of the plethora of metal alloys available in bar stock form, only around 8 to 10 metal grades are currently available for DMLS. Based on your specification, we can get powders of a certain alloy made through Gas Atomisation. This powder then undergoes extensive research at our facility.
Based on your application and requirement, we optimize the process parameters for desired part properties. Requirements could be a better surface finish, higher productivity or a mixture of both. Our R&D activity includes experimenting these parameters and testing it for the desired output.
Direct Metal Laser Sintering (DMLS), Selective laser Melting(SLM) and Direct Metal Printing(DMP) are all the same. It is basically Powder Bed Melting process using a laser source. Different Machine Manufacturers use different names to promote their brand.
Our machine has a build volume of 250mm x 250mm x 300mm in the x,y and z directions respectively. So, any component within that envelope can be built. However, bigger parts can be cut into sections and these printed sections can be joined through welding to get the final product.
Since it is a Powder Bed process, it is currently impossible to print 2 different alloys simultaneously. However, we can print with a certain alloy up to some height, and then continue printing with a different alloy from that height.
The virgin powder after its first use goes through a sieving process to separate condensate material from the good powder. The condensate is scrapped and the sieved powder is used for the next build. A ball –park value for material wastage can be taken as 5% of the part weight.
Direct Metal Laser Sintering (DMLS), Selective laser Melting(SLM) and Direct Metal Printing(DMP) are all the same. It is basically Powder Bed Melting process using a laser source. Different Machine Manufacturers use different names to promote their brand.
Our machine has a build volume of 250mm x 250mm x 300mm in the x,y and z directions respectively. So, any component within that envelope can be built. However, bigger parts can be cut into sections and these printed sections can be joined through welding to get the final product.
Since it is a Powder Bed process, it is currently impossible to print 2 different alloys simultaneously. However, we can print with a certain alloy up to some height, and then continue printing with a different alloy from that height.
The virgin powder after its first use goes through a sieving process to separate condensate material from the good powder. The condensate is scrapped and the sieved powder is used for the next build. A ball –park value for material wastage can be taken as 5% of the part weight.
Our experts are here to help you create complex mechanical components using DMLS technology. Book a free call below with our experts to find out how you can make the best use of Metal 3D Printing.
Our experts are here to help you create complex mechanical components using DMLS technology. Book a free call below with our experts to find out how you can make the best use of Metal 3D Printing.